The 48 cavities cap mould refers to a mould that can make 48 bottle caps at one time.
48 cavities cap mould customization process and its advantages
1. The steel adopts S136, 2316, 718, etc., we choose according to customer requirements; foreign steel suppliers: ASSAB in Switzerland, SAARS TAHL in Germany, DAIDOU in Japan, BOHLER in Austria, FKL in the United States, etc.
Domestic suppliers: Baosteel, Fugang, Great Wall Steel, etc.
2. Heat treatment and hardness
Different cap die components and steels use different techniques to ensure better polish and longer life. After vacuum quenching, the hardness of the cap model core and cavity can reach HRC 42-45, and the thimble can reach HRC55.
3. Runners
We use cold runners to reduce the cavities of cap molds For cap molds with more cavities, we recommend using a hot runner system. Each cavity is independently controlled by a temperature controller, making the temperature error up to 2 degrees Celsius to improve product quality and production efficiency. Our hot runner systems come from world-renowned brands, such as HUSKY.MASTER.YUDO.SYNVENTIVE, etc. Besides, we recommend you reliable hot runner system (made in China) to get more competitive price for cap mould with hot runner system.
4. Processing
(1) All machining is done by EDM and high-speed CNC machining center;
(2) We grind the moving parts such as the thimble to prolong the service life of the mold;
(3) High-precision mold processing and standard design, so that every part of the cap mold can be interchanged;
(4) The assembly of the cap mold is completed by a professional manufacturer to ensure the quality of the mold;
5. Cap mold cycle time and life
We offer two different options to meet reasonable cycle times:
(1) For water bottle cap molds and ordinary injection molding machines, the cycle time is generally around 12 seconds.
(2) The water bottle cap mold adopts fast cooling material and high-speed injection molding machine, and is equipped with reasonable auxiliary machines. The cycle time is generally 6 to 8 seconds. It uses good steel grades, reasonable heat treatment, and precise processing. The number of cap molds is at least Can reach 2 million times.
48 cavities cap mould supplier
In the past 20 years, we have produced various cap moulds, such as 48-cavity cap moulds, soda caps, beverage caps, etc. With advanced design and technology, we can produce 6s water cover, time is money. We can help you create more and more value.
We design, manufacture and export high quality cap moulds for customers from all over the world. And we have "DRAGON MOLD QUALITY STANDARD" to control the quality of each mold from design to shipment. Our company's mission is to help our customers achieve superior production capabilities at extremely low cost.
After you send your enquiry, the Gragon Tooling sales team is ready to provide you with a 24-hour on-time quote and our analysis of your tooling plans. As an experienced mold maker, Gragon Mould can provide you with budget calculation, mold quotation data calculation, investment return inspection and suggestion, plastic molding feasibility analysis, suitable material recommendation, injection molding machine model selection.
If you have a new plan to invest in the water packaging industry, please contact us by calling +86 18968581216 or sending an email to tina@jmtmould.com. we can provide high-quality plastic production lines, including cap injection molding production lines, PET preform injection molding production lines. We are a direct mold and injection molding machine manufacturer, we can provide favorable price and convenient service. thanks.
